Hexagon’s Manufacturing Intelligence division has recently introduced its groundbreaking digitalisation solution, Digital Factory, aimed at assisting manufacturers in creating highly precise digital replicas of their factories. This innovative technology allows manufacturers to optimize their floor plans, swiftly adapt production lines, and operate smarter and more sustainable future factories using open interfaces that connect digital twins of shopfloor assets. The potential benefits of such solutions are immense, with global manufacturing companies potentially saving up to £35 million per year and a 50% reduction in travel costs and on-site training expenses.
Hexagon’s unique position in addressing this challenge stems from its expertise in delivering top-tier accuracy reality capture and surveying equipment, software for visualizing and simulating scenarios in 3D, and high-productivity cloud-native collaboration workflows. While digitalisation technologies have been prevalent in civil infrastructure, architecture, and public safety for decades, their full potential in the manufacturing realm has yet to be fully realized. The current disruptions in the manufacturing industry call for a reevaluation of manufacturing equipment and spatial utilization, particularly for brownfield site owners.
Research conducted by Forrester and commissioned by Hexagon indicates that 32% of manufacturers perceive outdated or ineffective manual processes and workflows as barriers to productivity and collaboration. Digital Factory emerges as a future-ready alternative to traditional factory planning, offering manufacturers the ability to enhance productivity, efficiency in remodeling, and error prevention. This solution fosters improved collaboration between manufacturing and operations teams worldwide, thanks to enhanced access to up-to-date data in immersive virtual environments.
Digital Factory makes use of a comprehensive portfolio of hardware and software solutions that include Hexagon’s array of reality capture technology. These include the Leica BLK2GO handheld imaging laser scanner, the Leica BLK ARC autonomous scanning module, and terrestrial laser scanners like the Leica RTC360. By leveraging tools like the Leica Cyclone software portfolio and Hexagon’s Reality Cloud Studio, manufacturers can collaborate efficiently and process data rapidly to recreate up-to-date 3D environments with precision and agility.
Hexagon provides end-to-end workflows to ensure that manufacturers extract maximum value, from scanning the factory floor to processing data into actionable 3D models for various applications, and managing the data in the cloud for easy access and collaboration. Through Digital Factory, manufacturers gain the ability to:
- Conduct virtual tours for remote factory monitoring.
- Facilitate remote team collaboration.
- Plan and remodel factory layouts with accuracy and detail.
- Easily upgrade and install equipment.
- Create operational test-beds and innovate faster.
Empowered by these capabilities, manufacturers can streamline their operations, enhance productivity, and embrace the benefits of digital transformation in manufacturing.
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Conclusion:
As the manufacturing industry continues to evolve and adapt to digital transformations, solutions like Hexagon’s Digital Factory play a crucial role in empowering manufacturers to optimize their operations and embrace the future of smart factories. With the ability to create accurate digital replicas of their facilities, manufacturers can make informed decisions, prevent costly mistakes, and operate more efficiently. By leveraging cutting-edge technology and innovative approaches, Hexagon is at the forefront of driving innovation in manufacturing digitalisation.
Through Digital Factory, manufacturers can not only enhance their productivity but also pave the way for sustainable and smarter factories of the future. This digital solution enables remote collaboration, precise planning, and seamless integration of new equipment, ultimately leading to improved operational efficiency and accelerated innovation. The future of manufacturing lies in embracing digital solutions like Digital Factory, where the possibilities are endless and the benefits are substantial.
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